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csomogyi

Securing and removing the lid

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As MacKenzie and 5698k have said the info is on the web and in the online manual for the KK can't find the link for some reason maybe someone can post it please. The job is very easy just a matter of removing the spring and pulling the pin.

Having just done this - there is a super long 5mm hex key that came with my grill - I only found it after I had completed the task but what the heh!!

- loosen the two points at the top of the stainless v at the back of the grill, swing this off, then you can unwind the spring from below with a 19mm wrench or similar - have the lid tilted back while you do this(but supported so it doesn't slump as you loosen the spring). Undo completely, remove supports from lid and ease it closed. Then take the pin out that holds the lid in place. I'll put photo's up tomorrow - all of this is for the ultimate 23 , but I expect it's similar on most of the grills.

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Looking forward to your pictures as I'm going to have to do the same it's mine when it arrives. Sounds like the delivery came and all is well!

Yes thanks Rak, It's a beautiful thing, have taken lots of pics, moved the whole thing up two steps through the house and out onto our deck by myself :) (Probably best Chrissy didn't see). No time to get pics up today - but it's outside doing the heat treatment thing now. Already noticed a huge difference to my previous one.

 

It's beautiful though, cooking porn of the very best kind  :occasion7:

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Anyone have any photos or video of the lid install/removal process? My 21'' should be arriving in a day or so and am wondering if I will need some help with this process?

Having just done this - there is a super long 5mm hex key that came with my grill - I only found it after I had completed the task but what the heh!!

- loosen the two points at the top of the stainless v at the back of the grill, swing this off, then you can unwind the spring from below with a 19mm wrench or similar - have the lid tilted back while you do this(but supported so it doesn't slump as you loosen the spring). Undo completely, remove supports from lid and ease it closed. Then take the pin out that holds the lid in place. I'll put photo's up tomorrow - all of this is for the ultimate 23 , but I expect it's similar on most of the grills.

Here is a post with pictures of removing the dome from a 19", including pictures and detailed instructions. You should have a helper. This procedure takes less than 10 minutes. All the different sizes are the same. If you have issues putting the spring cover back on let me know as I've also done this on a 23" which is a little trickier to get the spring plate on.

http://www.komodokamadoforum.com/index.php?/topic/6003-Removing-19"-Dome

Charles - Prometheus 16.5", Cassiopeia 19" TT

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While simple in concept, a PITA in actual execution. Limited access area, so you can only get like a 1/16 turn on the hex bolt per attempt, which requires removing the wrench and re-inserting it each attempt without dropping it down inside the cover plate, all while trying not to scrap the back of your hand on the cover plate edges. I've shed blood every time I've done it and I have small hands for a man. I can't imagine trying to do this with big bear paws! 

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Hi - I tried the link that ckreef included and it takes me to street 404 - I see some abbreviations and tried to guess, but no luck. Would appreciate the pictures as I have smoke coming out one side...

Thanks! Doug

I just now tried the link and it works for me so not sure what's up with that.

Removing the dome and/or changing the spring tension does not change how the dome sits on the base. If you remove the dome and put it back on the dome will sit in the exact same position as when you started.

With the dome closed and latched in the second position check the gap between the dome and the base all around. The gap should be uniform and the dome should be aligned equal left to right also.

Charles - Prometheus 16.5", Cassiopeia 19" TT

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Hi - I tried the link that ckreef included and it takes me to street 404 - I see some abbreviations and tried to guess, but no luck. Would appreciate the pictures as I have smoke coming out one side...

Thanks! Doug

 

Best to just give Dennis a call. He can trouble shoot issues and solve them in seconds.

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While simple in concept, a PITA in actual execution. Limited access area, so you can only get like a 1/16 turn on the hex bolt per attempt, which requires removing the wrench and re-inserting it each attempt without dropping it down inside the cover plate, all while trying not to scrap the back of your hand on the cover plate edges. I've shed blood every time I've done it and I have small hands for a man. I can't imagine trying to do this with big bear paws! 

 

Solved this too..

All grills now ship with a very long allen key that goes in from the other side of the spring and makes removing and installing those allen bolts easy.

post-2-0-32587800-1456225369_thumb.jpg

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Great, now you upgrade after all the blood that I've shed using a standard allen wrench! Any chance us older KK owners can get one of these handy tools, Dennis??

Long shaft/T handle, 5mm, ball end Allen wrench works to keep your knuckles intact.

Charles - Prometheus 16.5", Cassiopeia 19" TT

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I realized that your post was intended for another purpose right after I sent it. I was chewing over why I would have to remove the pin. Thanks. The link didn't work on my iPad either - might be a shortened address in the link.

I sent note to Dennis because I made all of the other adjustments and checked the lid all around with some folded paper to make sure it clamped and was uniform. It works better than it did, and will now shut down pretty well, but smoke still floats out.

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