johnnyboy Posted December 5, 2010 Report Share Posted December 5, 2010 It finally happened to my POSK. from Richard Johnson NOT a KOMODO KAMADO. Except this was Not an OVERTIGHTENED stuck damper, this was GUNKED UP THREADS stuck damper. I could clearly see daylight between the mating surfaces. But, as I was opening/unscrewing the damper/hat it became harder and harder to unscrew, feeling as though threads had crossthreaded themselves, trying both directions just got harder and harder, finally coming to a dead halt. I couldn't budge it. I had thought about this idea many times reading about stuck dampers, torches, high temp cooks, etc., but I never had a reason to try it. All it took was a 24" 2"X4" board, 5' of 1" strapping, and a saw. It's all about leverage. I hope the pictures speak for themselves. It really worked great. Quote Link to comment Share on other sites More sharing options...
slu Posted December 5, 2010 Report Share Posted December 5, 2010 Re: Stuck Damper Remover Very clever. It's similar to a tool that heavy equipment mechanics use to remove large filters from diesel equipment. Thanks for sharing the pic and info. Quote Link to comment Share on other sites More sharing options...
Syzygies Posted December 6, 2010 Report Share Posted December 6, 2010 Re: POSK Stuck Damper Remover Great idea. I once hurt my shoulder for months after helping a friend force his stuck K5 damper. (He didn't move with me to a KK.) Rather important now to use a hardware store bolt and nut of the same thread, to thoroughly exercise all the threads past the wear they see in use. Keep them clean and (food-safe) oiled. Quote Link to comment Share on other sites More sharing options...
Firemonkey Posted December 6, 2010 Report Share Posted December 6, 2010 Re: POSK Stuck Damper Remover You built the mother of all strap wrenches! Nice job, and the grilling gods must have been smiling upon you since the neck didnt blow out under all that leverage. My posk had cracks above every leg of the spider. I'm not sure it could have handled that! Quote Link to comment Share on other sites More sharing options...
johnnyboy Posted December 6, 2010 Author Report Share Posted December 6, 2010 Re: POSK Stuck Damper Remover That's it; a glorified strap wrench!!! I couldn't think of the name!! I was so darn proud of myself, how easy it was to build, and how well it worked; I just had to show it off as an alternative to heat. Took all of 5 minutes to build using scraps laying around the garage. And it really worked great. Quote Link to comment Share on other sites More sharing options...
mguerra Posted December 7, 2010 Report Share Posted December 7, 2010 Re: POSK Stuck Damper Remover I wanted to use a strap wrench on my KK, but the hemispherical shape of the top damper won't allow it to grip. Quote Link to comment Share on other sites More sharing options...
johnnyboy Posted December 7, 2010 Author Report Share Posted December 7, 2010 Re: POSK Stuck Damper Remover I wanted to use a strap wrench on my KK' date=' but the hemispherical shape of the top damper won't allow it to grip.[/quote'] That's the beauty of this tool, it's all soft material, grips an edge vers slips. To make it work required centering the strap material all the way around damper along the edge of the hemispherical circle. As the tool tightened, exerting force at a slow pace, the fabric flexed across the sharp hemispherical edge (cradleing it) thus helping keep the edge of damper centered in strap material. I wouldn't try it with a metal strap wrench for fear of chipping tile. The force required to move stuck damper threads was not so much it would have broke ceramic. Had it felt even close I'd of fired up my Oxy/Acy torch. Quote Link to comment Share on other sites More sharing options...
Sanny Posted December 7, 2010 Report Share Posted December 7, 2010 Re: POSK Stuck Damper Remover ...strap wrench...Had it felt even close I'd of fired up my Oxy/Acy torch. I love it when you talk workbench tools, Johnnyboy! It's so sexy! lol Quote Link to comment Share on other sites More sharing options...
mguerra Posted December 7, 2010 Report Share Posted December 7, 2010 Re: POSK Stuck Damper Remover Well, I thought a strap wrench may or may not work, but what the hell, I'll try it. Quote Link to comment Share on other sites More sharing options...
johnnyboy Posted December 8, 2010 Author Report Share Posted December 8, 2010 Re: POSK Stuck Damper Remover ...strap wrench...Had it felt even close I'd of fired up my Oxy/Acy torch. I love it when you talk workbench tools, Johnnyboy! It's so sexy! lol Oh Sanny!! Now I'm blushing!! I don't know what to say, dang you. Those sexy eyes aren't helping either. Ha! LOL! Quote Link to comment Share on other sites More sharing options...
johnnyboy Posted December 8, 2010 Author Report Share Posted December 8, 2010 Re: POSK Stuck Damper Remover Well' date=' I thought a strap wrench may or may not work, but what the hell, I'll try it.[/quote'] Just please be careful Doc. I'd hate to have something I suggested go wrong. Remember I'm using it on a POSK that already has issues, NOT one of Dennis's awesome Komodo Kamado's. You might want to check with Dennis first. Quote Link to comment Share on other sites More sharing options...
mguerra Posted December 8, 2010 Report Share Posted December 8, 2010 Re: POSK Stuck Damper Remover Nah, it will be ok. Quote Link to comment Share on other sites More sharing options...
Sanny Posted December 8, 2010 Report Share Posted December 8, 2010 Famous last words... Nah' date=' it will be ok.[/quote'] Is that the same as, "Hey guys, watch this!" or "Hey guys, hold my beer!" Quote Link to comment Share on other sites More sharing options...
Hephaestus Posted December 9, 2010 Report Share Posted December 9, 2010 Re: POSK Stuck Damper Remover Doc, I use the following method to remove the little accumulation on the mating surface of the damper: Right after I finish cooking, I open the damper all the way. Then, while still hot, with a glove on one hand I hold a cotton cloth against the mating surface of the damper. Now, with my other hand I turn the damper thus wiping away any accumulation. I then close the damper all the way. I haven't had any problems opening it up. Even at our temperatures which are getting below freezing. Quote Link to comment Share on other sites More sharing options...
mguerra Posted December 9, 2010 Report Share Posted December 9, 2010 Re: POSK Stuck Damper Remover I'll try your method Heph. Quote Link to comment Share on other sites More sharing options...
Tucker Posted December 9, 2010 Report Share Posted December 9, 2010 Re: POSK Stuck Damper Remover I think Doc will be just fine trying it. I had to use the same method on my 19.5" when I over tightened is: viewtopic.php?f=42&t=3493 Quote Link to comment Share on other sites More sharing options...
johnnyboy Posted December 9, 2010 Author Report Share Posted December 9, 2010 Re: POSK Stuck Damper Remover I think Doc will be just fine trying it. I had to use the same method on my 19.5" when I over tightened is: viewtopic.php?f=42&t=3493 What authorization does one need to read the viewtopic link? Clicking on the link returns me "You are not authorised to read this forum.". Quote Link to comment Share on other sites More sharing options...
Tucker Posted December 11, 2010 Report Share Posted December 11, 2010 Re: POSK Stuck Damper Remover I cicked on the url and was prompted to log in - the post is in the owners area. Quote Link to comment Share on other sites More sharing options...