Just finished reading this after my 1st cuppa coffee.
geez, wish I had put a few drops of bourbon in it
I like hard facts, systems of operation and big data.... but, BBQ to me is the fun of it, prep, cook, eat.
I have a 23" and the old 19.5".
Use the 19.5 when its just the wife and I
The 23 is brought into service when there is a holiday or party
Recently I did four 8 pound shoulders on the 23 at the same time, the 19.5" would not have handled that.
i used the 19.5 to prepare appetizers while the shoulders cooked on the 23.
Go for the 23", you'l never regret it.
Re: Permatex
Golfpro - I used a 4ounce tube and had a bit left when I put in the new gasket.
Aussie - Permatex is the brand name. It is a high temperature gasket material; there are different models, each with a different temperature rating, just have to look at the label.
The placement of the gasket is such that you don't need the highest temp rating, I think I used 600-700 degree f.
Your progress looks great -
interesting approach on the top cap -
Regarding the side tables, just sand them then use a good quality teak oil. You can get Watco Teak oil from Home Deport
You don't need to stain them with a color, they are beautiful natural.
I am in the Fruit Cove area west of 13 from Julington Creek Plantation.
"Can I use the rear spring and front handle a tie down points? "
I would recommend that you not use the handle and rear spring as tie down points for transportation.
Creating a repeatable transport mode for the porch trailer is a challenge.
Maybe chock the wheels and secure it in a corner where you can pad the two sides against the trailer and use a strap across the front.
That is truly a shame what was done to that cooker.
I have never used a cleaner on my grates.
I use the grill floss / grill brush majority of the time.
When they get especially gunky I run the cooker up to 600f and let it burn the load of charcoal out. That burns everything to a white ash, which is then brushed off with wire brush.
I used high temp gasket goo to seal that door, but if it fails, I will want one of these.
or maybe i'll use a metal hose clamp to grip the rod extending from the guide tubes.
we'll , see, but I think this feature should be added to any KK that has that xtra door.